FORD Australia has issued its fourth safety recall in six months — and the second just one week apart — for a fault that could spark a vehicle fire.
Ford is calling back almost 9000 examples of its Kuga SUV built from December 2012 to June 2014 because the seatbelt pre-tensioner could “ignite the insulation material†in the door pillar which “could result in a fireâ€.
A statement from Ford says the fault “can only occur as the result of a frontal collisionâ€.
If the front seatbelt pre-tensioner is activated in a crash and if the spindle within the seatbelt retractor pre-tensioner is blocked “the pressure from the exhaust tube can be blown out, leading to a short flame incident and potentially causing … insulation material around the pre-tensioner to burnâ€, Ford says.
The car maker said the “likelihood of this situation arising is very rare†and there have been no reported incidents in Australia — but it was conducting a recall as “precautionary actionâ€.
Last week Ford recalled close to 43,000 Focus sedans and hatches because the fuel tank may crack under certain conditions and lead to a fire. Ford says there have been no reports of this fault locally.
A photo published last week of a Focus on fire in Australia was not linked to the recall. News Corp Australia has been told that particular Focus fire was not the result of a mechanical fault with the vehicle.
Ford fire recalls so far in 2017
Ford Kuga SUV — 8898 vehicles built from December 2012 to June 2014. In an impact which deploys the front seat belt retractor pre-tensioner, there is a possibility the insulation material on the door pillar “could be subjected to a concentrated heat source that could ignite the insulation material†and “could result in a fireâ€. The ACCC says there have been no reported incidents in Australia.
Ford Focus sedan and hatch — 42,988 vehicles built from April 2012 to September 2015. The fuel tank “may crack, resulting in a fuel leak. A fuel leak in the presence of an ignition source can lead to a fireâ€.
Ford Kuga SUV and Fiesta ST hatchback — 4850 vehicles (combined total) built from December 2012 to November 2014. An oil leak from the turbo 1.6-litre petrol engine “may result in a fire in the engine compartmentâ€.
Ford Mustang V8 — 1391 vehicles built from May 2015 to March 2016. The battery cable wiring loom could contact the exhaust manifold and “result in a short circuit, potentially resulting in an engine compartment fireâ€. At the time of publication of the recall notice there had been no reported incidents in Australia.
This reporter is on Twitter: @JoshuaDowling